Heavy-Duty Wind Turbine Shaft
Challenge: Client required large shafts (up to 5m length, 8 tons each) with tight tolerances for wind turbines.
Solution: Varun Industries utilized advanced CNC turning & in-house heat treatment to achieve ±0.01mm tolerance.
Outcome: Delivered on schedule with zero rejections, enabling client to meet critical project deadlines.
Aerospace Alloy Component
Challenge: Machining high-strength alloy components with ±0.005mm tolerance and stringent quality checks.
Solution: Employed precision CNC milling, CMM inspection, and special tooling developed in-house.
Outcome: Components approved by aerospace OEM, paving way for long-term supply partnership.
Large Gearbox Housing
Challenge: Machining large cast housings (up to 10 tons) with precise bore alignment.
Solution: Horizontal boring machines & laser alignment were used for precision machining.
Outcome: Achieved perfect alignment, reducing client assembly time by 20%.
Hydraulic Cylinder Machining
Challenge: Client needed high-pressure hydraulic cylinders with smooth surface finish.
Solution: CNC honing & precision boring ensured superior surface finish and durability.
Outcome: Delivered ahead of schedule, resulting in long-term repeat orders.